Products

Rubber Calender Machine

  • Rubber Calender Machine
  • Rubber Calender Machine
  • Rubber Calender Machine
  • Rubber Calender Machine
  • Rubber Calender Machine

Place of Origin: Guangdong,
Condition: New
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Warranty of core components: 2 Years
Core Components: Motor
Voltage: 380V
Dimension(L*W*H): 960*550*1150 mm
Certification: CE/ISO
Year: custom
Key Selling Points: High Safety Level
Power (kW): 2.8
Weight (KG): 380 kg
After Warranty Service: Video technical support, Online support
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, rubber and plastic industry
Model: Rubber Calender Machine
Mixed capacity: 0.5-1kgs / 2-3kgs / 5-7 kgs
Warm-up time: room temperature ~ 150 ℃ about 20min
Temperature: room temperature ~ 300 ℃
Temperature accuracy: ± 3 ℃
Drum revolutions ratio: Standard revolutions ratio 1:1.25
Roller hardness: HRC 50 ~ 60
Roller dimensions: diameter 3.9 "* L13.7"
Volume: 960*550*1150 (W* D* H) mm
Weight: 380kg
Warranty: 2 Years

Introduction:

Rubber Calender Machine is engineered to provide unmatched performance for masticating and kneading natural rubber,synthetic rubber , EVA or PVC pellets with various chemical materials,This machine is mainly used to plastic ,hot mill and mixing mill of natural and synthetic rubber for rubber product factory

 

Application:

It is widely used in rubbers and plastics industry for polymer mixing, such as PVC, color master batch. It consists of roll, bearing, gap adjusting device, electric control system, safety device, etc.

 

Technical parameters:

Model

 

 

ZL-3018-76

ZL-3018-120

Zl-3018-160

ZL-3018-200

Zl-3018-230

Zl-3018-300

ZL-3018-400

Diameter of roll

mm

76

120

160

200

230

300

400

Length of roller face

mm

300

350

350

500

650

650

900

Mixing Capacity

kg

0.002-0.6

0.002-2

0.002-2.8

0.002-5

0.005-10

1-15

5-30

Front roll surface speed

rpm

19

19

19

19

19

19

19

Friction ratio

 

1:1.30

1:1.35

1:1.35

1:1.35

1:1.27

1:1.27

1:1.27

Roll gap range

mm

0-3

0-6

0-6

0-8

0-12

0-12

0-15

Driving Power

KW

1

1.5

2.2

7.5

11

30

37

Heating Mode

Electricity heating , Oil Heating ( option)

Cooling Mode

Water Cooling ( option)

Roll Temperature

Room temperature -- 300℃

Roll Hardness

HRC 50 ~ 60

Temperature Accuracy

± 2 ℃ (we adopt the high accuracy PID micro computer controller)

Safety device

It have 6 safety buttons and safety guard is option

Machine weight

kg

160

460

660

860

1960

2960

3800

Overall dimension

mm

1100x400x1180

1100x550x1380

1200x650x1380

2200x750x1380

2200x950x1580

2600x950x1580

5295x1789

x170

Power

380V 3 phase 50-60hz

 

Feature:

1. Construction of mill rolls: drilled roll, bored roll, grooved roll

 

2. We can design speed ratio as per customers' formula and processing requirements.

 

3. Frame, frame cap and base are welded and treated by annealing for stress relieving.

 

4. Rolls material is chilled cast alloy iron which hardness is reach to 70HB. 

 

5. Brake and emergency stop device can ensure the safety of personnel and equipment.

 

6. Auto feeding oil or grease lubrication, it is easy to maintain and protect machine.

 

7. Human nature designed controlling system ensure labor safety.

 

8. Methods of adjusting roll nip: manual or electric

 

Intelligent control panel and PLC control system:

1. Real-time data record and export of kneading time, temperature (mixing chamber and front/rear rotors), ram pressure, current, torque and recipe code.

2. The control system can be set up to 20 mixing steps, save 20 recipe spaces.

3. The control system is capable of remote import of the process recipe and data monitoring, communicating with MES via Ethernet communication interface.

4. An Ethernet communication interface and 20% of the control points are reserved. Touch screen is provided.